Advanced Flyer Winding Machines
The DAW is Odawara’s most advanced armature winding machine, designed for universal two-pole armatures. It provides tooling flexibility; fast, efficient, accurate winding; improved wire termination; user-friendly programming; and easy setup and adjustment with a tool-less changeover.
- Tooling Flexibility
- Fast & Accurate Winding
- User-Friendly Programming
- Superior After-Sales Service
Why Choose Flyer Winding
Flyer winding is a proven, high-speed winding method well-suited for applications where throughput, flexibility, and cost-effective production are priorities. By rotating one or more flyer arms around a fixed core, this method enables fast, repeatable winding across a wide range of motor and coil designs.
Flyer winding is ideal for your applications that require:
- High production rates
High-speed flyer rotation supports short cycle times, making this method well-suited for medium- to high-volume manufacturing. - Flexibility across part designs
Capable of handling a wide range of wire sizes, winding patterns, and stator or armature geometries. - Cost-effective automation
A mature and widely adopted technology that offers reliable performance with lower tooling and system complexity. - Consistent, repeatable quality
Programmable motion control ensures uniform winding patterns and stable end-turn geometry in automated production environments.
| Wire AWG: | 17 – 35 |
|---|---|
| Maximum Stack Length: | 100mm |
| Maximum Stack Dia.: | 70mm |
| Maximum Commutator Dia.: | 35mm |
| Maximum Flyer Speed (1:1 pulley ratio) | 3000rpm |
These are typical product sizes. The capability of the machines to manufacture each stator depends on a number of factors including end turn dimensions, winding pattern, bus bar design, etc. Please contact an Odawara sales representative with your unique requirements.
Products Manufactured with Flyer Winding Machine Technology
Flyer winding machines are used to wind wire onto armatures and coils with precision and efficiency. This technology is essential in manufacturing electric motors and components found in a wide range of products across the automotive, home appliance, industrial and office equipment sectors. Through our advanced winding solutions, manufacturers have increased production, enhanced quality and achieved greater automation.
See the graph below for examples of products with an electric motor commonly manufactured with flyer winding technology.
| Automobiles | Windshield wiper, power window, blower, radiator cooling fan, EPS, ABS/ ESC, etc. |
|---|---|
| Household Electrical Appliances | Vacuum cleaner, washing machine, juicer, mixer, shaver, dryer, etc. |
| Industry, Medical Equipment | Power tool, robot, pump, etc. |
| OA/AV Equipment | Printer, copy, fax, HDD, DVD/CD, etc. |
Typical Armature Line Structure
OPS-8AE
Stack/Shaft/Tube Press Machine (8 stations)
OCM-B2A
End Fiber Placer
OCP-B2A
Commutator Press Machine
OCM-C3A, C38
Slot Cell Insulating Machine (optional Servo Drive)
DAW-500/625 Series
Flyer Dual Winder
daw2
OCFD-510
Horizontal Commutator Fuser
OWM-B3A
Armature Wedger Inserter
OCL-D4H, 1SA
Commutator Lathe, Walking Beam, Servo
Stator Tester
Automation and Material Handling
Increase efficiency even further with automation and material handling solutions by Odawara Automation. Our services include:
- Material Handling
- Dunnage Load/Unload
- Automated Machine Load/Unload
- Robotic Systems
- Test Equipment
- Part Transfer Systems: Conveyors and Transfer Pallets
- Vision/Inspection Systems
- Quality System Integration: Manufacturing Operating Systems (MOS) and Manufacturing Engineering Systems (MES)
